Services
Hands on the plant, not just the drawing
Four practice areas, one plant-floor discipline behind all of them: find where energy and process performance are being lost, then design, automate, recover and continuously monitor the fix.
SERVICE · 01 · AUTOMATION
Industrial Automation
Instrumentation, electrical and control system engineering for continuous-process plants — load, power factor and VFD analysis alongside four decades of industrial engineering, hands-on, in instrumentation, electrical and utility work on the plant floor.
- Control system audits & upgrades
- Load, power factor & VFD analysis
- Instrumentation specification & loop design
- PLC work on Allen-Bradley, Siemens and Omron
- BMS & IoT / sensor integration planning
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SERVICE · 02 · AUDIT
Energy Audit
Process and utility energy audits — Specific Energy Consumption (SEC) benchmarking and loss analysis that quantify where energy is actually being lost, so investment goes to the highest-return fix first. BEE PAT experience informs the method.
- Process & utility energy audits
- SEC benchmarking against industry norms
- Loss analysis across kilns, dryers & utilities
- Prioritised recommendations with payback estimates
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SERVICE · 03 · CORE SPECIALISATION
Waste Heat Recovery
ORC (Organic Rankine Cycle) systems and heat pipe based recovery from kilns, dryers and flue gas streams — the core specialisation, built on international waste heat recovery consulting across about 15 countries, alongside an ongoing consulting relationship with Econotherm UK.
- WHR feasibility studies — kiln, dryer & flue gas systems
- ORC system sizing & selection
- Heat pipe exchanger design
- Recovery system commissioning support
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SERVICE · 04 · IoT & DIGITAL TWIN
Industry 4.0/5.0 & Digital Twin
Industrial IoT sensor networks, edge and TinyML condition monitoring, and digital twin models that mirror plant behaviour in real time — connecting automation and energy-audit findings into a live, data-driven view of the plant.
- IIoT sensor network design & deployment
- Edge / TinyML condition monitoring on 8051, STM32 and ESP32 class hardware
- Digital twin modelling for process & utility systems
- Real-time dashboards & predictive alerts
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Audit methodology
The same five steps on every engagement
STEP 01
Pre-audit planning
Define scope and objectives with your team, gather preliminary data before the site visit.
STEP 02
On-site diagnostics
Field measurement with instrumentation to map energy flows and equipment performance.
STEP 03
SEC benchmarking
Benchmark Specific Energy Consumption against industry norms.
STEP 04
Recommendations with ROI
Actionable recommendations with technical detail and payback analysis.
STEP 05
Report & roadmap
A full report and a phased implementation roadmap.
Industries served
Client and partner names are published only with written permission
Ceramics & Tiles
Wood Panels (Plywood, MDF)
Textiles & Garments
Paper & Pulp
Agro & Food Processing
Chemicals & Resins
Project highlights
A sample of past engagements, described by industry
CASE · CERAMICS
Ceramic plant audits
Energy audits across India and Africa for ceramic manufacturing facilities.
CASE · WHR
WHR assessments
Waste heat recovery assessments in kiln-based setups for improved thermal efficiency.
CASE · TEXTILES
Compressed air optimisation
Compressed air system optimisation in textile units for measurable energy savings.
CASE · CHEMICALS
Energy mapping
Energy mapping for resin and chemical plants to identify optimisation opportunities.
CASE · WOOD PANELS
SEC benchmarking
Dryer and hot-press Specific Energy Consumption benchmarking for process optimisation.
Consulting partner — ongoing engagement with Econotherm UK on waste heat recovery technology.
Talk to an engineer
Not sure which service fits your plant?
Describe the process and the utility bill, and we will say which of the four to start with.
CompanyKamra Engineering Solutions
LocationSAS Nagar (Mohali), Punjab, India
Drawn byC. P. Kamra
RevB