KAMRA ENGINEERING SOLUTIONS Engineering software & engineering services

Services

Hands on the plant, not just the drawing

Four practice areas, one plant-floor discipline behind all of them: find where energy and process performance are being lost, then design, automate, recover and continuously monitor the fix.

SERVICE · 01 · AUTOMATION

Industrial Automation

Instrumentation, electrical and control system engineering for continuous-process plants — load, power factor and VFD analysis alongside four decades of industrial engineering, hands-on, in instrumentation, electrical and utility work on the plant floor.

  • Control system audits & upgrades
  • Load, power factor & VFD analysis
  • Instrumentation specification & loop design
  • PLC work on Allen-Bradley, Siemens and Omron
  • BMS & IoT / sensor integration planning
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SERVICE · 02 · AUDIT

Energy Audit

Process and utility energy audits — Specific Energy Consumption (SEC) benchmarking and loss analysis that quantify where energy is actually being lost, so investment goes to the highest-return fix first. BEE PAT experience informs the method.

  • Process & utility energy audits
  • SEC benchmarking against industry norms
  • Loss analysis across kilns, dryers & utilities
  • Prioritised recommendations with payback estimates
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SERVICE · 03 · CORE SPECIALISATION

Waste Heat Recovery

ORC (Organic Rankine Cycle) systems and heat pipe based recovery from kilns, dryers and flue gas streams — the core specialisation, built on international waste heat recovery consulting across about 15 countries, alongside an ongoing consulting relationship with Econotherm UK.

  • WHR feasibility studies — kiln, dryer & flue gas systems
  • ORC system sizing & selection
  • Heat pipe exchanger design
  • Recovery system commissioning support
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SERVICE · 04 · IoT & DIGITAL TWIN

Industry 4.0/5.0 & Digital Twin

Industrial IoT sensor networks, edge and TinyML condition monitoring, and digital twin models that mirror plant behaviour in real time — connecting automation and energy-audit findings into a live, data-driven view of the plant.

  • IIoT sensor network design & deployment
  • Edge / TinyML condition monitoring on 8051, STM32 and ESP32 class hardware
  • Digital twin modelling for process & utility systems
  • Real-time dashboards & predictive alerts
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Audit methodology

The same five steps on every engagement

STEP 01

Pre-audit planning

Define scope and objectives with your team, gather preliminary data before the site visit.

STEP 02

On-site diagnostics

Field measurement with instrumentation to map energy flows and equipment performance.

STEP 03

SEC benchmarking

Benchmark Specific Energy Consumption against industry norms.

STEP 04

Recommendations with ROI

Actionable recommendations with technical detail and payback analysis.

STEP 05

Report & roadmap

A full report and a phased implementation roadmap.

Industries served

Client and partner names are published only with written permission

Ceramics & Tiles Wood Panels (Plywood, MDF) Textiles & Garments Paper & Pulp Agro & Food Processing Chemicals & Resins

Project highlights

A sample of past engagements, described by industry

CASE · CERAMICS

Ceramic plant audits

Energy audits across India and Africa for ceramic manufacturing facilities.

CASE · WHR

WHR assessments

Waste heat recovery assessments in kiln-based setups for improved thermal efficiency.

CASE · TEXTILES

Compressed air optimisation

Compressed air system optimisation in textile units for measurable energy savings.

CASE · CHEMICALS

Energy mapping

Energy mapping for resin and chemical plants to identify optimisation opportunities.

CASE · WOOD PANELS

SEC benchmarking

Dryer and hot-press Specific Energy Consumption benchmarking for process optimisation.

Consulting partner — ongoing engagement with Econotherm UK on waste heat recovery technology.

Talk to an engineer

Not sure which service fits your plant?

Describe the process and the utility bill, and we will say which of the four to start with.

CompanyKamra Engineering Solutions
LocationSAS Nagar (Mohali), Punjab, India
Drawn byC. P. Kamra
RevB